Brake caliper automatic assembly and test production line

The production line implements hydraulic brake caliper products (Line A) robot photo clamp body loading Clamp body purging laser marking vent screw breakage detection & tightening rectangular ring assembly & Detection dust cover blowing & piston pressure mounting low pressure air tightness detection High pressure & ultra high pressure air tightness detection vacuum air tightness detection (Line B) robot photo bracket loading Pin hole Purge & Oiling & Pin assembly bracket Line Spring plate mounting Friction plate mounting (visual) Clamp body bracket fitting pin bolt tightening Slip force detection Drag force detection Caliper assembly down line (Line C) Hub bolt pressing steering knucker line hub bearing & Clasp mounting Fender Mounting & bolt tightening Disc hop detection steering knuckle caliper assembly line packaging and other assembly stations.

 This entire production flow need 4 operators. Achieve 24 hours of continuous and stable operation.

 The material transfer and replenishment of this line are completed by AGV transmission, and MES is connected with AGV dispatching system and stereo warehouse system to realize automatic replenishment and finished product warehousing.

 The production line is equipped with process monitoring, without to consider operational factors onto product quality. Also this line equipped with MES data management system, can trace product assembly information and automatic statistics of relevant data.

 All electrical cabinets adopt built-in type to reduce the floor space. The whole line body is shaped ring structure. It is equipped with cable ladder for easy maintenance.

 can be compatible with the production requirements of 5-10 products.